- Light to medium weight units
- Manufactured from selected FBA & other lightweight
materials
- Available, solid, cellular and hollow forms
- General purpose all round performance units
- Work Face 440mm x 215mm
- Strengths 2.9 - 17.5 N/mm2
- Standard material for plastering / rendering
- Close texture for walls built fair or painted
- Standards BS EN771-3 and associated test standards
Description
A general purpose masonry unit of low to medium density,
available in strengths from 2.9N/mm2 to 17.5N/mm2. The
standard unit has a textured face providing a good key
which is ideal for plastering, dry lining and rendered
finishes.
Interlyte Close Textured units are manufactured for walls
built fair or painted.
The colour of this unit is light to dark grey.
Manufactured to BS EN771-3 and associated test standards.
Applications
Interlyte masonry units are suitable for the following
uses:-
Below level DPC (BS 5628 pt 3 2001) soil classifications
1, 2 & 3, in 7.3N/mm2 strength
units. Internal partition walls, load and non-load bearing.
Outer and inner leaves of cavity walls, some additional
insulation required.
Load bearing walls, masonry units available up to 17.5N/mm2
strength, suitable for construction up to 5 storeys depending
on design.
Infill units for use in conjunction with concrete beam
floors.
Close textured units for walls built fair or painted.
Hollow units for walls requiring lateral force and retaining
walls with vertical reinforcement in cores.
Separating / party walls, Building Regulations ADE 2000,
see heading Sound Insulation.
Format and Size
Available in Solid, Cellular and Hollow format, also reveal
blocks for 50 and 75mm cavity closing. Units made to special
order for larger cavities.
Face work size is 440mm x 215mm
Tolerances as EN771-3 Table 1, EN 772-16 Category D1.
Unit Length and height +3 -5mm
Unit Width average +3 -5mm
Physical Properties
Relationship Density/Strength (Solid Units)
EN 772-13 : Gross Dry Density - Category II materials
2.9N/mm2 1250 kg/m3
3.6N/mm2 1350 kg/m3
7.3N/mm2 1450 kg/m3
10.4N/mm2 1475 kg/m3 (to special order)
17.5N/mm2 1475 kg/m3 (to special order)
Design Properties
Modulus of Elasticity
Static modulus of Interlyte masonry is approximately
10kN/mm2.
Thermal Movement
Coefficient of linear expansion of Interlyte masonry is
8 x 10-6/0 c
Moisture Movement
As tested To BS EN 772-14 : 2002
Total movement = 0.37 mm/m
Water Absorption by Capillarity
Test method EN 772-11 - No performance determined
Durability against freeze thaw
No performance determined Not to be exposed
Shear Bond Strength
Declared Value 0.15N/mm2 BS EN 998-2 Annex C
Water Vapour Permeability
EN 1745 : 2002 Table A3 Water vapour diffusion
coefficient μ 5/15
External Walls
Mass of inner leaf to be a minimum of 120 kg/m2. This
is easily achieved using a
100mm wide Interlyte 3.6N mass of wall 140 kg/m. Solid
units no finish.
Thermal Resistance at 3% Moisture
Content 'R' m2 K/W
Assessment of Lamda values based on CIBSE Guide A 1999.

NOTE: Unit thickness of 75mm is omitted
at 7.3N/mm2 strength and above, due to
slenderness ratio, as at this and higher strengths can
not be justified in load calculations (the
wall would buckle). Resistance Values of blocks for Cellular
and Hollow format have been produced by
computer using calculations procedure for voided material
in CIBSE Guide 1999.
Sound Insulation
The table below provides design guidance for the estimated
sound reduction values of walls constructed of Interlyte
masonry units. Data is based on the mass law.
The Frequency range is 100-3150 Hz. The density range
for Interlyte material is
1250-1475 kg/m3.

Acoustic Sound Absorption Coefficients
The following data is based on Approved Document Amending
Part E, The Building Regulations 2000.

Thermal Conductivity (Standard Values)

Product Range Table
Concrete Density in the range 1250-1475 kg/m3

( ) figures in brackets laid weights
including mortar (9.88 units per sq.m). All data based
on
equilibrium moisture contents. Reveals to close 50 and
75mm cavity widths are available.
Units to close other cavity widths are available on request.
BS EN 1996-1-1 Categorises
units according to void percentages. Cellular Units Group
1, Domino & Hollow Units Group 2.
Any block in excess of 20kg reference should be made to
H.S.E. manual Handling Guidelines.
Separating Walls
Approved Document A.D. Amending Part E The Building Regulation
2000
Wall Type 2.2 Interlyte units with strengths of 3.6N/mm2
or more,
in two 100mm leaves, 225 Coursing, min cavity 75mm, 13mm
lightweight plaster on both walls complies with the minimum
mass per unit area
incl plaster of 300 kg/m2.
Wall Type 2.3 (for use only where step or stagger of at
least 300mm is used).
Specification identical as Wall Type 2.2 with exception
of finish which is plastered.
Minimum mass per unit are required of 290 kg/m2. Interlyte
units of 3.6N/mm2
strength or more comply. Units to have a density range
of 1350-1600 kg/m3.
Approved document E 2000 require separating walls in new
buildings to be subject
to pre-completion testing, it details constructural practice,
specifically at junctions,
to assist the satisfactory compliance of sound insulation
standards for cavity
separating walls.
Building Regulations have issued a document of Robust
Standard Details to be used
as an alternative to pre-completion testing, strict adherance
to the construction
details therein is intended to solve the issue.
Fire Resistance
Interlyte masonry units are manufactured from Class 1
natural aggregates
and are classified as non combustible in accordance with
with
‘Euroclass A1’.EN ISO 1182.
The table below shows the resistance periods based on
BS 5628: Pt 3: 2000 Table 16 Notional
Fire Resistance of Walls (no finish).
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The application of plaster finishes
to the blockwork will in all cases increase the fire resistance
period.
Sitework
See the Interfuse Design and Sitework Guide.
Delivery/Load
Data
Prices quoted per 10 units (9.88 per m 2).
All prices include mechanical off-loading and apply to full
loads. Load sizes may vary
between 15-19 tonnes Rigid, 20-27 Artics.
Mortar Mixes
Grade (iii) mortars having a 1:1:6 cement, lime, sand ratio
are recommended for
concrete masonry units. Plasticisers if used must meet the
designers approval and used strictly with the manufacturers
written instructions. Mortar joint thickness should not
exceed 10mm.
Finishes -
Internal Plaster
Lightweight plaster. British Gypsums lightweight plaster,
Carlite Browning, 10mm in
thickness as a backing coat. The finishing coat, Carlite
Finishing plaster 2-3 mm thickness.
Dense plaster. A backing coat of 1:1:6 cement, lime, sand
or 1:5:6 cement, sand,
with added plasticiser with a setting coat of gypsum plaster,
e.g. Sirapite or similar
applied to either of the backing coats described.
Finishes - External Rendering
Depending on exposure conditions it may be necessary to
treat the surface with a
spatterdash coat of 1:1 cement, sand, followed when dry
and hard with a backing
coat 10mm thickness of 1:1:6 cement, lime, sand, ruled out,
and lightly scratched.
A final or subsequent coat of 5 mm thickness using the same
mix finished with a wood float, is applied. All types of
paint finishes are satisfactory. A sealer-treatment is applied
and then undercoats and finishing coat.
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Ceramic Tiling
In housing where walls are often plastered, ceramic tiling
is fixed with proprietary
adhesive. In buildings other than housing, the wall is rendered
using a mix of 1:4
cement, sand, ruled out level, and the tiles are fixed using
an adhesive. Paint
Finishing Direct All types of paint finishes are satisfactory.
A sealer-treatment is applied
and then undercoats and finishing coats as specified. Emulsion
paint provides an
economical finish using a sealer coat then followed by two
full undiluted coats, brush
applied. Drylining
Drylining with Gypsum Wallboard fixed either by adhesive
dabs, or screw fixing to metal firrings or nailing to timber
battens, insulated wallboard may be used.
Cutting, Chasing, Fixing
Easily cut with bolster. Mechanical cutting lowers wastage
and cleaner cuts when fair
face work is involved. ‘Clipper’ masonry saws
or similar are recommended. Chasing,
cuttings discs or Kango electric hammer with chasing bit
for fast efficient chasing.
Fixings, cut nails and screw fixings using proprietary plugs
into standard strength
material. Masonry nails may be required into high strength
material. Quality Control
Interfuse Ltd operate a formalised QA system at both Syston
and Gainsborough plants.
All masonry units are subject to stringent quality control
checks and are tested daily in our
own laboratory. A documented factory production control
system is in operation with regular checks made on raw materials,
production and finished units. A stock control system is
in
operation with written procedures for non-conforming products.
All products are
produced to the current European Standards. Marking
Each pack is marked for traceability of product and unit
clarification as given on the delivery ticket. |